植入用Ti-6Al-4V合金模拟体液浸泡后高频和超高周疲劳性能
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国家杰出青年科学基金资助项目(10925211),国家自然科学基金资助项目(10772125)


Ultra-high cycle fatigue behaviors of implanted Ti-6Al-4V in high frequency after subjection to simulated body fluid
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    摘要:

    目的 为预测植入用Ti-6Al-4V钛合金的使用寿命,研究其在模拟体液浸泡后,107 周次以后的超高周疲劳性能。方法 将Ti-6Al-4V钛合金试样在模拟体液中分别浸泡2 d和6 d;利用超声疲劳实验技术,在室温下分别对这两组试样进行超高周疲劳性能测试;利用电子显微镜观察疲劳断口并对裂纹源进行X 射线能谱分析,研究其裂纹萌生机理,并与未经浸泡的同种材料的超声疲劳性能进行对比分析。结果 模拟体液浸泡后的材料的S~N 曲线与未经浸泡时的趋势相近,在104~108周次范围内的疲劳寿命都呈连续下降状态,在107~108周次循环范围内曲线下降趋势有所变慢;模拟体液浸泡后的试样在107周次之前寿命下降更快,107周次之后模拟体液浸泡过的试样寿命比未处理的试样寿命低;浸泡6 d后的试样的寿命和浸泡2 d后的相差不大。疲劳循环超过107周次后,仍然发生疲劳断裂,并不存在传统意义上的疲劳极限。疲劳寿命108 周次以后的试样疲劳裂纹在内部萌生,一般为铝元素聚集区;疲劳寿命107 周次以前裂纹一般萌生于试件表面,有些试件出现了多处裂纹源。结论 模拟体液浸泡会降低Ti-6Al-4V钛合金的超高周疲劳性能;随着循环周次的增加,裂纹萌生由试件表面向其内部转换。

    Abstract:

    Objective To study the ultra-high cycle fatigue behaviors of the Ti-6Al-4V alloy implant after subjection to simulated body fluid (SBF) environment exceeding 107 cycles, and to predict its service life. Method The Ti-6Al-4V alloy specimens were subjected to SBF in two groups for two days and six days respectively; using the ultrasonic fatigue testing technique, the ultra high cycle fatigue properties of Ti-6Al-4V alloy after subjection to SBF in body temperature were studied and the initiation mechanisms of fatigue cracks were investigated and analyzed with scanning electron microscopy (SEM) and energy dispersive atomic X-ray (EDA X ray). Then, a comparison with corresponding behaviors of the normal Ti 6Al 4V alloy was made. Results The S~N curve of the Ti-6Al-4V alloy after subjection had the similar tendency as that of the normal one, showing that they descended continuously during 104 and 108 cycles and the descending tendency was lower in the region of 107~108 cycles; the life of the specimens after subjection dropped before the fatigue life of 107 cycles and was smaller after the fatigue life of 107 cycles than that of the normal ones; the life of the specimens subjected for six days had little difference with that subjected for two days; fracture could still occur beyond 107 cycles, showing that there was no fatigue limit as the traditional fatigue conception described. Fatigue cracks mainly initiated from the surface of specimen before the fatigue life of 107 cycles and some specimens had multiple crack initiation sites; fatigue failure initiated from internal inclusion where mostly the element Al aggregated after the fatigue life of 108 cycles. Conclusions The ultra high cycle fatigue properties of the Ti-6Al-4V alloy decreas a little with SBF subjection; the initiation site of the fatigue crack changes from the surface to the internal defect with the increase of the number of cycle.

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刘永杰,欧阳巧琳,田仁慧,王清远.植入用Ti-6Al-4V合金模拟体液浸泡后高频和超高周疲劳性能[J].医用生物力学,2011,26(1):7-12

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  • 收稿日期:2010-09-27
  • 最后修改日期:2010-11-05
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