运动模式对浸渍制造高分子人工心脏瓣膜影响的数值仿真研究
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1.中国医学科学院北京协和医学院阜外医院;2.燕山大学建筑工程与力学学院

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Numerical simulation study on the effect of moving pattern on the dipping manufacturing polymer prosthetic heart valve
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1.State Key Laboratory of Cardiovascular Disease,National Center for Cardiovascular Diseases,Fu Wai Hospital,Chinese Academy of Medical Sciences Peking Union Medical College,Beijing;2.College of Architectural Engineering and Mechanics,Yanshan University,Qinhuangdao,Hebei

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    摘要:

    目的 本研究旨在探究浸渍过程中不同运动模式对高分子心脏瓣膜厚度分布的影响。 方法 基于体积流体函数(Volume of Fluid, VOF)多相流模型、欧拉壁膜(Eulerian Wall-Film, EWF)模型及动网格技术,使用仿真方法来模拟高分子人工心脏瓣膜的浸渍制造过程。该过程聚焦于模型自身旋转的同时,于竖直、水平和偏转这三种运动模式下的表面浸渍液流动特性研究,以及液膜分布的变化情况。随后,通过每片瓣叶提取7个相同测试点位厚度数据,并计算变异系数k_t以评估液膜厚度均匀度,k_t数值越小表示厚度均匀性越好。由于竖直模式与水平模式的运动平面较少,限制了动作优化空间,因此选定运动平面更多的偏转模式(45度)为基础进行优化,调整相关参数再次进行数值仿真分析。 结果 研究结果表明,竖直模式下变异系数峰值为0.4613;水平模式对不均匀性影响最小,变异系数为0.4613;偏转模式下随着偏转角度越大变异系数越小,30度、45度、60度时的变异系数分别为0.4575、0. 2728、0.2556。偏转模式(45度)改变参数后变异系数下降至 0.0525。 结论 该研究采用仿真方法实现了对心脏瓣膜异型结构表面高分子液体分布的预测,分析了多种运动模式对浸渍过程中瓣膜表面液膜分布的影响,为优化瓣膜液膜厚度分布提供了理论依据和可能的技术路径。

    Abstract:

    Objective: This numerical simulation study aims to explore the impact of different moving patterns during the dip-coating process on the thickness distribution of polymer heart valves. Methods: Numerical simulation of the dip-coating process of polymer artificial heart valves based on the volume of fluid (VOF) multiphase flow model, eulerian wall-film (EWF) model, and dynamic mesh technology. The study focused on the dipping liquid flow behavior and thickness distribution under three type of moving patterns—vertical, horizontal, and circular, meanwhile each pattern undergoing rotation as well. For each valve leaflet, thickness data were extracted from seven identical test points, and the coefficient of variation (k_t) was calculated to assess the uniformity of the liquid film thickness. A lower k_t value indicates better thickness uniformity. Since the vertical and horizontal patterns involve fewer motion planes, limiting optimization ways, the circular pattern (45°) was selected as the basis for further numerical simulations with adjusted parameters. Results: The results showed that the peak k_t for the vertical pattern was 0.4613. The horizontal pattern had the least impact on non-uniformity, with a k_t value of 0.4613. In the circular pattern, the k_t decreased as the angle increased, with k_t values of 0.4575, 0.2728, and 0.2556 for 30°, 45°, and 60°, respectively. After adjusting parameters in the circular pattern (45°), the k_t decreased to 0.0525. Conclusion: This study used a numerical simulation approach to predict the distribution of polymeric liquids on the irregular surfaces of heart valves, analyzing the impact of various moving pattern on the liquid film distribution during the dip-coating process. The findings provide a technical way and theoretical basis for optimizing the liquid film thickness distribution of valves.

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  • 收稿日期:2024-12-02
  • 最后修改日期:2025-02-02
  • 录用日期:2025-02-20
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